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Key Considerations for Using Robot Tracked Chassis

October. 17, 2025

Robotic technology is increasingly applied in rescue operations, agriculture, and industrial sectors. Tracked chassis are gaining popularity among customers due to their terrain adaptability and stability, yet they also present numerous maintenance challenges. Proper use and maintenance of tracked chassis ensure efficient robot operation and extend their service life. The following summarizes key considerations for using robotic tracked chassis, including daily inspections and maintenance, operational protocols, upkeep procedures, and troubleshooting. This provides practical guidance for users.


Key Considerations for Using Robot Tracked Chassis


Routine inspection and maintenance serve as the first line of defense in ensuring equipment safety. During operation, the track undercarriage frequently encounters complex environments such as ground obstacles, mud, and gravel. Each work cycle carries the potential to cause damage to the undercarriage.

1. Before starting the equipment daily, check whether the track tension is appropriate. Excessively loose tracks may cause deviation or derailment, while overly tight tracks increase wear on the drive wheels and track pins. Simultaneously, carefully inspect whether bolts on the track plates are loose and whether there is excessive wear or abnormal noise between track pins and bushings. Address any issues promptly.

2. Lubrication of critical components such as drive wheels, idler wheels, and track rollers is equally important. Regularly apply specialized lubricants to effectively reduce mechanical friction and associated wear.

3. For core power components like motors and gearboxes, ensure wiring connections are secure and ventilation is adequate to prevent overheating and subsequent equipment failure.


Operating procedures directly impact equipment efficiency and operational safety. When using robotic tracked chassis, operators must undergo specialized training and be thoroughly familiar with the equipment's performance parameters and operating manuals.

1. Before starting, ensure the surrounding environment is safe. Avoid high-speed operation near flammable or explosive materials, or in densely populated areas. During operation, maintain controlled speed, especially when turning, ascending/descending slopes, or navigating narrow passages. Slow down in advance to prevent rollovers or collisions. When encountering obstacles, do not force passage. First, assess the terrain; if necessary, manually clear the area before resuming operation.

2. Avoid prolonged operation beyond rated capacity. Track undercarriages have specified load limits; overloading not only shortens service life but may also cause structural failure and other serious safety incidents. During operations in adverse weather conditions such as rain or snow, pay special attention to traction control. Replace anti-slip track pads when necessary to ensure equipment grip and stability.


Regular maintenance and troubleshooting are key to extending equipment lifespan. Beyond daily inspections, establish a scheduled maintenance plan and perform comprehensive upkeep on the track undercarriage according to the manual's specifications.

1. Inspect the overall wear condition of the tracks quarterly. Replace track plates with deformation or cracks promptly. 2. Conduct a thorough annual overhaul of the drive and steering systems, adjusting gear meshing clearance and replacing aged seals.

2. When troubleshooting, learn to observe abnormal signals from equipment. If unusual noises, increased vibration, or drifting during operation occur, immediately shut down the machine for inspection. Never continue operation with faults present. You can determine if transmission components are damaged by listening for abnormal sounds, assess whether track tension is uniform by observing the track pattern, and verify if the motor power supply is normal by measuring voltage.

3. If you are unable to resolve the malfunction on your own, please contact our company or a professional repair technician. Do not attempt to disassemble or modify the equipment yourself, as this may cause secondary damage and increase repair costs.


Key Considerations for Using Robot Tracked Chassis


When using a robotic crawler electric chassis, it is essential to perform routine inspections and maintenance, adhere to standardized operating procedures, and prioritize regular servicing and troubleshooting. Only by meticulously addressing these details can the equipment's performance advantages be fully realized, providing reliable support for production operations. Should you encounter any other unresolved issues, please contact us at any time for assistance.


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